{"id":5908,"date":"2026-04-08T22:26:39","date_gmt":"2026-04-08T22:26:39","guid":{"rendered":"https:\/\/www.sungda.com\/tr\/post\/non-destructive-testing-steel-cord-conveyor-belts-tr"},"modified":"2026-04-08T22:26:39","modified_gmt":"2026-04-08T22:26:39","slug":"non-destructive-testing-steel-cord-conveyor-belts-tr","status":"publish","type":"post","link":"https:\/\/www.sungda.com\/tr\/index.php\/non-destructive-testing-steel-cord-conveyor-belts-tr\/","title":{"rendered":"\u00c7elik kordonlu konvey\u00f6r bantlar\u0131n\u0131n tahribats\u0131z muayenesinde yayg\u0131n olarak kullan\u0131lan y\u00f6ntemler nelerdir?"},"content":{"rendered":"\n
\"\"<\/figure>\n\n\n\n

\u00a0\u00a0\u00a0\u00a0 \u00c7elik kordlu konvey\u00f6r bant<\/span><\/a> kullan\u0131m\u0131nda, a\u011f\u0131r y\u00fck, \u00e7izikler, ya\u015flanma gibi fakt\u00f6rler nedeniyle i\u00e7teki \u00e7elik kord \u00e7ekirde\u011fi korozyona u\u011frar veya k\u0131r\u0131l\u0131r; bu da i\u015fletmenin normal \u00fcretimini etkiler ve hatta g\u00fcvenlik kazalar\u0131na yol a\u00e7abilir. Bu nedenle, konvey\u00f6r bantlar\u0131n\u0131n g\u00fcvenlik denetimi i\u00e7in \u00e7ok erken d\u00f6nemde ilgili d\u00fczenlemeler olu\u015fturulmu\u015ftur. Konvey\u00f6r bantlar\u0131n\u0131n tahribats\u0131z muayene geli\u015fiminden bir\u00e7ok tespit y\u00f6ntemi t\u00fcretilmi\u015ftir. Bu b\u00f6l\u00fcmde, konvey\u00f6r bant \u00fcreticileri bantlar i\u00e7in yayg\u0131n olarak kullan\u0131lan birka\u00e7 tahribats\u0131z muayene y\u00f6ntemini tan\u0131tacakt\u0131r.<\/p>\n\n\n

     1. Basit ek deformasyonu tespit y\u00f6ntemi<\/p>\n\n\n

      Basit ek deformasyonu tespit y\u00f6ntemi, geleneksel manuel muayene y\u00f6ntemidir. Saha bak\u0131m personeli, bant ek yerinin uzay\u0131p uzamad\u0131\u011f\u0131n\u0131 belirlemek i\u00e7in bant \u015feklini do\u011frudan g\u00f6zle inceler, ard\u0131ndan bant hasar\u0131n\u0131 tespit etmek i\u00e7in ta\u015f\u0131nabilir X-\u0131\u015f\u0131n\u0131 g\u00f6r\u00fcnt\u00fcleme kullan\u0131r. A\u015fa\u011f\u0131daki 3 y\u00f6ntem uygulan\u0131r.<\/p>\n\n\n

      1. “Kabarc\u0131klanma” olay\u0131 g\u00f6zlem y\u00f6ntemi. “Kabarc\u0131klanma” olay\u0131, ek hasar\u0131n\u0131n yayg\u0131n bir ar\u0131za \u00f6zelli\u011fidir ve nedeni, kabarc\u0131klanan b\u00f6lgedeki \u00e7elik halat \u00e7ekirde\u011finin se\u011firmesidir. Bu, madenlerde s\u0131k\u00e7a kullan\u0131lan basit bir tespit y\u00f6ntemidir. Makine durdurulduktan sonra ek b\u00f6lgesindeki bant y\u00fczeyi temizlenerek “kabarc\u0131klanma” olup olmad\u0131\u011f\u0131 kontrol edilir. Herhangi bir kabarc\u0131k tespit edildi\u011finde dikkat edilir. Tam bant geni\u015fli\u011finin 1\/3’\u00fcne ula\u015ft\u0131\u011f\u0131nda derhal yenilenir.<\/p>\n\n\n

       2. Ek uzunlu\u011fu \u00f6l\u00e7\u00fcm y\u00f6ntemi. Yeni tamamlanm\u0131\u015f vulkanize ek \u00fczerindeki iki kenar\u0131n uygun konumlar\u0131na, e\u015fit mesafelerde 3 set i\u015faret \u00e7izgisi \u00e7izilir ve her set i\u015faret \u00e7izgisinin uzunlu\u011fu \u00f6l\u00e7\u00fcl\u00fcr. Konvey\u00f6r bant kullan\u0131ma al\u0131nd\u0131ktan sonra, her i\u015faret \u00e7izgisinin uzunlu\u011fu d\u00fczenli olarak \u00f6l\u00e7\u00fcl\u00fcr. \u00dc\u00e7\u00fcnden herhangi birinin uzamas\u0131n\u0131n belirli bir e\u015fi\u011fi a\u015ft\u0131\u011f\u0131 tespit edildi\u011finde, vulkanize ek, bir X-\u0131\u015f\u0131n\u0131 dedekt\u00f6r\u00fc ile filme al\u0131narak analiz edilir ve ba\u011flant\u0131n\u0131n hasar derecesi ile kullan\u0131ma devam edilip edilemeyece\u011fi belirlenir.<\/p>\n\n\n

       3. Y\u00fczey gerinimi \u00f6l\u00e7\u00fcm y\u00f6ntemi. \u0130lk olarak, d\u00fc\u015f\u00fck gerilim alan\u0131ndaki ek y\u00fczeyine bir \u0131zgara \u00e7izilir ve konvey\u00f6r bant y\u00fcksek gerilim alan\u0131na ula\u015ft\u0131\u011f\u0131nda \u0131zgaran\u0131n deformasyonu tekrar \u00f6l\u00e7\u00fclerek, bant i\u00e7indeki \u00e7elik kord \u00e7ekirdekleri aras\u0131nda se\u011firme olup olmad\u0131\u011f\u0131 ve \u015fiddeti belirlenir.<\/p>\n\n\n

\"\"<\/figure>\n\n\n\n

      2. X-\u0131\u015f\u0131n\u0131 tespit y\u00f6ntemi<\/p>\n\n\n

      X-\u0131\u015f\u0131n\u0131 tespit y\u00f6ntemi, X-\u0131\u015f\u0131n\u0131 projeksiyon g\u00f6r\u00fcnt\u00fcleme ve bilgisayar g\u00f6r\u00fcnt\u00fc i\u015fleme temelli tahribats\u0131z kusur tespit teknolojisidir. Prensibi, tarama h\u0131z\u0131nda hareket eden \u00e7elik halat \u00e7ekirdekli konvey\u00f6r band\u0131ndan fan \u015feklindeki X-\u0131\u015f\u0131n\u0131 demetinin ge\u00e7mesine izin vermek, bunu iki boyutlu x-\u0131\u015f\u0131n\u0131 fotovoltaik dedekt\u00f6r\u00fc ile almak ve g\u00f6r\u00fcnt\u00fc piksel elektrik sinyali olu\u015fturmakt\u0131r. Toplama, d\u00f6n\u00fc\u015ft\u00fcrme, iletme ve i\u015fleme sonras\u0131nda, konvey\u00f6r band\u0131n\u0131n iki boyutlu bir projeksiyon g\u00f6r\u00fcnt\u00fcs\u00fc elde edilir; bu g\u00f6r\u00fcnt\u00fc arac\u0131l\u0131\u011f\u0131yla konvey\u00f6r band\u0131ndaki \u00e7elik halat \u00e7ekirde\u011fi ve eklerin b\u00fct\u00fcnl\u00fc\u011f\u00fc g\u00f6zlemlenir. Ayn\u0131 zamanda dijital sinyale d\u00f6n\u00fc\u015ft\u00fcr\u00fcl\u00fcp bilgisayarda depolanarak ileri analiz ve de\u011ferlendirme i\u00e7in yeniden \u00fcretilebilir. Bu, uygulanabilir, g\u00fcvenilir ve bilgi a\u00e7\u0131s\u0131ndan zengin bir y\u00f6ntem olarak kabul edilebilir. Tespit y\u00f6ntemi, sa\u011flam bir temel teoriye dayan\u0131r ve do\u011frudan aktar\u0131labilen olgun teknolojiler a\u00e7\u0131s\u0131ndan olduk\u00e7a zengindir; t\u0131p, g\u00fcvenlik denetimi, kalite kontrol, ula\u015f\u0131m gibi bir\u00e7ok alanda yayg\u0131n olarak kullan\u0131lmaktad\u0131r.<\/p>\n\n\n

      3. K\u0131z\u0131l\u00f6tesi ve ultrasonik kusur tespit y\u00f6ntemi<\/p>\n\n\n

      Almanya, Avustralya, \u0130ngiltere ve Amerika Birle\u015fik Devletleri ultrasonik kusur tespiti, k\u0131z\u0131l\u00f6tesi kusur tespiti gibi y\u00f6ntemleri benimsemi\u015ftir, ancak bunlar hen\u00fcz olgunla\u015fmam\u0131\u015ft\u0131r.<\/p>\n\n\n

      4. Elektromanyetik ind\u00fcksiyon prensibine dayal\u0131 manyetik ka\u00e7ak ak\u0131 tespit y\u00f6ntemi<\/p>\n\n\n

      Tespit y\u00f6ntemi, d\u00f6n\u00fc\u015f konvey\u00f6r band\u0131n\u0131n yak\u0131n\u0131na bir manyetik ind\u00fcksiyon bobini yerle\u015ftirmek, yukar\u0131 ak\u0131\u015fa bir dizi kal\u0131c\u0131 m\u0131knat\u0131s yerle\u015ftirmek ve bir m\u0131knat\u0131slanma sens\u00f6r\u00fc kullanarak \u00e7elik halat \u00e7ekirde\u011fini d\u00fczg\u00fcn bir \u015fekilde m\u0131knat\u0131sland\u0131rmakt\u0131r, b\u00f6ylece \u00e7elik halat \u00e7ekirde\u011fi d\u00fczg\u00fcn bir manyetizma kazan\u0131r. Ayn\u0131 zamanda, ta\u015f\u0131ma h\u0131z\u0131n\u0131 \u00f6l\u00e7mek i\u00e7in bir h\u0131z \u00f6l\u00e7er tak\u0131l\u0131r. Bant h\u0131z\u0131yla birlikte, manyetik ka\u00e7ak amplifikat\u00f6r\u00fc kullan\u0131larak \u00e7elik kord \u00e7ekirde\u011fi \u00fczerindeki kal\u0131nt\u0131 manyetik sinyal tespit edilir. Normal bir konvey\u00f6r band\u0131n\u0131n manyetik g\u00f6r\u00fcnt\u00fcs\u00fc, eklem d\u0131\u015f\u0131 b\u00f6lgede yakla\u015f\u0131k olarak d\u00fczg\u00fcn bir d\u00fcz \u00e7izgi \u015feklindedir ve sadece eklem noktas\u0131nda y\u00fcksek ve keskin bir darbe sinyali bulunur; konvey\u00f6r band\u0131n\u0131n \u00e7elik halat \u00e7ekirde\u011fi k\u0131r\u0131ld\u0131\u011f\u0131nda, pasland\u0131\u011f\u0131nda veya yer de\u011fi\u015ftirdi\u011finde, manyetik g\u00f6r\u00fcnt\u00fcde d\u0131\u015fb\u00fckey veya i\u00e7b\u00fckey de\u011fi\u015fiklikler meydana gelir. Bu nedenle, konvey\u00f6r band\u0131n\u0131n \u00e7al\u0131\u015fma h\u0131z\u0131 ve elde edilen manyetik g\u00f6r\u00fcnt\u00fcn\u00fcn g\u00f6r\u00fcn\u00fcm\u00fcne dayanarak, eklemde bir ar\u0131za olup olmad\u0131\u011f\u0131, ayr\u0131ca ar\u0131zan\u0131n t\u00fcr\u00fc, derecesi ve kesin konumu belirlenebilir. Genellikle, bu izleme y\u00f6nteminin ar\u0131za analizi ve te\u015fhis teknolojisi olduk\u00e7a karma\u015f\u0131kt\u0131r, hesaplama miktar\u0131 \u00e7ok fazlad\u0131r ve te\u015fhisin do\u011frulu\u011fu, g\u00fcvenilirli\u011fi ve ger\u00e7ek zamanl\u0131 performans\u0131 iyile\u015ftirilmeye ihtiya\u00e7 duyar.<\/p>\n\n\n

\"\"<\/figure>\n\n\n\n
\"\"<\/figure>\n\n\n\n
\"\"<\/figure>\n<\/p>","protected":false},"excerpt":{"rendered":"

\u00a0\u00a0\u00a0\u00a0 \u00c7elik kordlu konvey\u00f6r bant kullan\u0131m\u0131nda, a\u011f\u0131r y\u00fck, \u00e7izikler, ya\u015flanma gibi fakt\u00f6rler nedeniyle i\u00e7teki \u00e7elik kord \u00e7ekirde\u011fi korozyona u\u011frar veya k\u0131r\u0131l\u0131r; bu da i\u015fletmenin normal \u00fcretimini etkiler ve hatta g\u00fcvenlik kazalar\u0131na yol a\u00e7abilir. Bu nedenle, konvey\u00f6r bantlar\u0131n\u0131n g\u00fcvenlik denetimi i\u00e7in \u00e7ok erken d\u00f6nemde ilgili d\u00fczenlemeler olu\u015fturulmu\u015ftur. Konvey\u00f6r bantlar\u0131n\u0131n tahribats\u0131z muayene geli\u015fiminden bir\u00e7ok tespit y\u00f6ntemi t\u00fcretilmi\u015ftir. […]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[636],"tags":[795,2054],"class_list":["post-5908","post","type-post","status-publish","format-standard","hentry","category-techinical-news-tr","tag-steel-cord-conveyor-belt-tr-1","tag-test-tr"],"_links":{"self":[{"href":"https:\/\/www.sungda.com\/tr\/index.php\/wp-json\/wp\/v2\/posts\/5908","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.sungda.com\/tr\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.sungda.com\/tr\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.sungda.com\/tr\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.sungda.com\/tr\/index.php\/wp-json\/wp\/v2\/comments?post=5908"}],"version-history":[{"count":0,"href":"https:\/\/www.sungda.com\/tr\/index.php\/wp-json\/wp\/v2\/posts\/5908\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.sungda.com\/tr\/index.php\/wp-json\/wp\/v2\/media?parent=5908"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.sungda.com\/tr\/index.php\/wp-json\/wp\/v2\/categories?post=5908"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.sungda.com\/tr\/index.php\/wp-json\/wp\/v2\/tags?post=5908"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}